Slag detection at BOF/EAF
ABOUTEffects
- Reduction of the consumption of ferroalloys and deoxidizers
- Reducing the duration of secondary treatment
- Increasing the quality of metal
- Reduction of electricity consumption
Ladle slag detection
ABOUTEffects
- Guarantees the specified product quality
- Reducion sorting of metal
- Reduction the total amount of scrap
Camera-based control of ladle stirring
ABOUTEffects
- Reduction of argon consumption
- Reducing the electricity consumption
- Increasing the production safety
- Increasing the quality of the end product
Ladle skimming monitoring at hot metal desulphurization plant
ABOUTEffects
- Reduction of reagent consumption
- Reduction of Sulphur content in the metal
Intelligent thermal profile monitoring system
ABOUTEffects
- Reduces the influence of the human factor
- Gives an objective assessment of the technical condition
- Helps in decision making
- Generates the thermal profile of the object and detects anomalies
- Performs scanning, analysis of the lining and the parameters affecting it and predicts the remaining life (wear condition prediction module)
Optimisation of decarburization process at the vacuum degasser
ABOUTEffects
- Reduction of vacuum treatment process duration
- Reduction of material, technical and power resources
Metal temperature prediction model for steel-pouring and tundish ladles
ABOUTEffects
- Reduction of electrode and electric power supply consumption at the ladle furnace
IMPLEMENTATION EXPERIENCE
Reducing the costs for the ferroalloys at the Ladle-Furnace
Providing online recommendations regarding process management to the operators.Materials addition as per production costs criteria.
Has been implemented
Effect
Feedbacks
PJSC NLMK expresses its gratitude to Datana for the high-quality implementation of the pilot project “Slag Detection at UNRS”, within the framework of which several methods of slag detection were tested and the most optimal one was selected. The Datana team has established itself as a reliable partner capable of performing complex tasks at a high level. We express our readiness for further cooperation and long-term partnership as part of the digitalization of NLMK's production processes.
Ashinsky Metallurgichesky Zavod expresses gratitude to Datana for the professional competence and achieved results within the scope of the pilot project on ferroalloys consumption reduction. Datana team has proved itself as trustworthy contractor, capable of performing complicated tasks at high level.
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