Ladle skimming monitoring at hot metal desulphurization plant

ABOUT

Effects:

  • Reduction of reagent consumption
  • Reduction of Sulphur content in the metal

Slag detection at BOF/EAF (for BOF/EAF tapping operation)

ABOUT

Effects:

  • Reduction of the consumption of ferroalloys and deoxidizers
  • Reducing the duration of secondary treatment
  • Increasing the quality of metal

Ferroalloys consumption optimization

ABOUT

Effects:

  • Reduction of steel cost due to optimal consumption of ferroalloys
  • Reduction of human factor influence

Camera-based control of ladle stirring

ABOUT

Effects:

  • Reduction of argon consumption
  • Increasing the production safety
  • Increasing the quality of the end product
  • Reducing the electricity consumption

Optimisation of decarburization process at the vacuum degasser

ABOUT

Effects:

  • Reduction of material, technical and power resources consumption
  • Reduction of vacuum treatment process duration

Ladle slag detection

ABOUT

Effects:

  • Increasing the end product quality
  • Reduction of metal residue
CCM

Metal temperature prediction model for steel-pouring and tundish ladles

ABOUT

Effects:

  • Reduction of electrode and electric power supply consumption at the ladle furnace
CCM

IMPLEMENTATION EXPERIENCE

01/01

Reducing the costs for the ferroalloys at the Ladle-Furnace

Providing online recommendations regarding process management to the operators.
Materials addition as per production costs criteria.

Has been implemented

Datana Smart

Effect

8%
Reducing the costs for the ferroalloys at the Ladle-Furnace
01/01
Reducing the costs for the ferroalloys at the Ladle-Furnace

Feedbacks

Ashinsky Metallurgichesky Zavod expresses gratitude to Datana for the professional competence and achieved results within the scope of the pilot project on ferroalloys consumption reduction. Datana team has proved itself as trustworthy contractor, capable of performing complicated tasks at high level.