Problem statement
- Ordering temperature may be done with obvious excess in order to reduce the risk of the metal cooling down. This approach leads to the increase in the consumption of electrical power supply and graphitized electrodes.
Consequences:
- There are emergencies
- The lining resource is not fully developed
Solution
- The temperature order can be made with a deliberate excess in order to reduce the risk of metal cooling. This approach leads to an increase in the consumption of electricity and graphite electrodes.
Effects
Reduction of electrode and electric power supply consumption at the ladle furnace
Заказ температуры на МНЛЗ
Прогноз температуры в стальковше и промковше
- Температура ликвидуса
- Перегрев металла в промковше над температурой ликвидус
- Добавление
материалов - Продувка
аргоном - Температурно-скоростные
режимы предыдущей плавки
Сбор и анализ данных
Оборот стальковша
Выпуск
Внепечная
обработка
обработка
Разливка
- Нагрев
- Стойкость
футеровки
- Температура ликвидуса
- Перегрев металла в промковше над температурой ликвидус
Прогноз температуры в стальковше и промковше
Оборот стальковша
Выпуск
Внепечная
обработка
обработка
Разливка
Сбор и анализ данных
Заказ температуры на МНЛЗ
Other Solutions
Intelligent thermal profile monitoring system
ABOUTEffects
- Reduces the influence of the human factor
- Gives an objective assessment of the technical condition
- Helps in decision making
- Generates the thermal profile of the object and detects anomalies
- Performs scanning, analysis of the lining and the parameters affecting it and predicts the remaining life (wear condition prediction module)
Slag detection at BOF/EAF
ABOUTEffects
- Reduction of the consumption of ferroalloys and deoxidizers
- Reducing the duration of secondary treatment
- Increasing the quality of metal
- Reduction of electricity consumption
Ladle skimming monitoring at hot metal desulphurization plant
ABOUTEffects
- Reduction of reagent consumption
- Reduction of Sulphur content in the metal