Problem statement

  • Premature closing of the slide gate leads to excessive residue of metal in the ladle and losses
  • In case of later closing of the slide gate, slag gets into the continuously cast billet which leads to the reduction of metal quality

Solution

  • Give recommendations to the operator about the necessity to close the slide gate earlier taking into account operator reaction time and the time when the slide gate activates
  • Automatic closing mode for the slide gate is foreseen

Effects

Guarantee of the specified product quality
Reduction of metal sorting
Reducing the total amount of scrap

Other Solutions

Intelligent thermal profile monitoring system

ABOUT

Effects

  • Reduces the influence of the human factor
  • Gives an objective assessment of the technical condition
  • Helps in decision making
  • Generates the thermal profile of the object and detects anomalies
  • Performs scanning, analysis of the lining and the parameters affecting it and predicts the remaining life (wear condition prediction module)

Ladle skimming monitoring at hot metal desulphurization plant

ABOUT

Effects

  • Reduction of reagent consumption
  • Reduction of Sulphur content in the metal

Slag detection at BOF/EAF

ABOUT

Effects

  • Reduction of the consumption of ferroalloys and deoxidizers
  • Reducing the duration of secondary treatment
  • Increasing the quality of metal
  • Reduction of electricity consumption