1
Knowledge acquisition
The process of knowledge filling is carried out together by experts and knowledge engineers through the knowledge database building (“digitalization” of technology).
Digital platform
Performs continuous process analysis, and in case of process conditions disturbances recommendations on corrective measures implementation are provided, that will allow to increase machine operational consistency, process efficiency and to decrease operational costs.
What can Datana Navigator provide
- Repeatability and consistency of the process
- Tighten the work discipline of the staff
- Process execution control on a real time basis
- Digitalization of the process
Flow of work
Digitalization of the process
Technology control
Operational principles
2
Control of the process execution
The knowledge database is an immediate reference tool that the operator reaches to during production. The system continuously analyzes the process. If the operating practice is violated, the system provides recommendations. This allow to improve process consistency and reduce costs.
3
Development of new technologies
For production development modules for simulation modelling, collection and analysis of statistics are introduced into the system. Based on the acquired data, experts can develop new technologies.
How do we work
Stage 1
Setting of the project target
Production audit, target definition, tasks setting
Stage 2
Data processing
Collection and analysis of the historical data
Stage 3
Project implementation
Models adjustment, interface adjustment
Stage 4
Summarizing
Tests, cost-benefit analysis
Stage 5
Custom programming
Additional functional capabilities
Stage 6
Switch to automatic mode
Integration with Automated System Control and controllers
IMPLEMENTATION EXPERIENCE
01/01
Reducing the costs for the ferroalloys at the Ladle-Furnace
Providing online recommendations regarding process management to the operators.Materials addition as per production costs criteria.
Has been implemented
Datana Smart
Effect
8%
Reducing the costs for the ferroalloys at the Ladle-Furnace
Feedbacks
PJSC NLMK expresses its gratitude to Datana for the high-quality implementation of the pilot project “Slag Detection at UNRS”, within the framework of which several methods of slag detection were tested and the most optimal one was selected. The Datana team has established itself as a reliable partner capable of performing complex tasks at a high level. We express our readiness for further cooperation and long-term partnership as part of the digitalization of NLMK's production processes.
Ashinsky Metallurgichesky Zavod expresses gratitude to Datana for the professional competence and achieved results within the scope of the pilot project on ferroalloys consumption reduction. Datana team has proved itself as trustworthy contractor, capable of performing complicated tasks at high level.
Application form
2018-2024
